Fishmeal is a nutrient-rich feed ingredient ~ LAWOK LEPAS

Fishmeal is a nutrient-rich feed ingredient

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Mukka Sea Food Industries

Fishmeal is a nutrient-rich feed ingredient used primarily in diets for domestic animals. It is a high protein supplement made by either cooking, pressing, steam drying and grinding of fish.

Fish meal is a rich protein source, and is used as an ingredient in feedstuff in the aquaculture, poultry feed, pet feed, fish feed and dairy industries. We manufacture steam sterilized fishmeal at our modern mechanized plant located on the coastal belt of Mangalore. Most of the Raw materials used are Sardines, Mackerels , Tuna etc

Metal Detection

The visual metal pieces being present in the fish lot is removed by the metal detector while transferring the raw meterial into the screw conveyor after washing step.

Material Transmit

The screw conveyor is used to transmit the metal free raw material evenly and continuosly into the cooker of cooking. The Principal of conveyor is the spiral axis evenly rotates with the reducer motor and the material goes advanced in the push of screw vane.

Cooking

As the main part of the fish meal production, the cooker is used to cook the raw material, the cooker consists of a cylindrical crust and a spiral-axis that has steam heating device. A steam jacketingis mounted in the crust, the spiral axis and spiral vanes on axis are hollow, where the steam goes through. After heated by the steam in the axis, vanes and layers,raw material is fed into the cooker from the inlet. The temparature is maintained 85 degree celcius constantly to ensure a uniform cooking then cooked material is send to press for pressing.

Pressing

The press is the key equipment in production, cooked material is fed into a hoper between two screws then material is squeezed steadily and pressurized. As the material is pressed, Stick water continuosly flows out from the screen whose hole diameters varies from 4.5 to 1mm. Thereafter the press cake is taken into the drier for fish meal and stick water is sent into a sediment pond for fish oil preparation.

Drying

The press cake (Pressed material) is transferred through screw conveyor and continuosly into the drier.The drier is composed of a horizontal crust, rotodisc type, with steam coils attached to it. It shall heat the fish meal simultaneously pushing fish meal towards the outlet. Temparature maintained 85 degree celcius constantly and steam is evenly scattered to the heating plate by the allotter.

Pulverisation

After drying fish meal is pulverized in the grinder and made it into fish meal powder. The pulverized fish meal is send to cooler for cooling.

Cooling

The pulverized fish meal is cooled under cooler by circulating the water inside the coil, no contact is been taken place between water & fish meal. Temperature of fish meal is maintained below +35 degree celcius continuously and recorded.

Packing

The cooled fish meal is weighed as per specification using calibrated weighing balances. Weighed fish meal is packed in specified sacks made of paper, hessian or plastics or in bulk

Storage

Fish meal is stored in ambient temperature either in sacks made of paper,hessian or plastics, or in bulk. Fish meal does not require any refrigerating while storage. Fish meal in bulk is sometimes palletized to make mechanical handling easier, since it does not flow readily as a powder.

Dispatch

Fish meal is transported in sacks made of paper, hessian or plastics, or in bulk through trucks or containers in normal ambient temperature. as per the buyer requirement

We believe in giving 100% quality and the process used is in sync with industrial standards. Our technology is designed to meet the challenges of the competitive market. We guarantee the following quality specifications for Sterilized fishmeal.

Steam Sterilized Fish Meal Technical Specs


Quality	SD A	SD B	SD C
Protein	62-63%	58-60%	55%Min
Sand	2% Max	2% Max	2% Max
Moisture	10% Max	10% Max	10% Max
Fat	8-10%	8-10%	8-10%
Ash	22-27	22-27	30-35
Silica	3% Max	3% Max	3% Max
TVN	120mg/100g	120mg/100g	120mg/100g
Histamine	500	500	500
Packing	50Kg HDPE Bag	50Kg HDPE Bag	50Kg HDPE Bag